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MIL-STD-461 / 810 Accredited

Defense Industry
Critical Mission Tests

When mission cancellation is not an option; we verify the survivability of your systems under the harshest electromagnetic and environmental conditions. NATO standards, full confidentiality.

Security Protocols

Facility Security Clearance

NATO / National Secret Level

Isolated Data Line

Closed circuit test network

Physical Separation

Project-specific separated test rooms

No Room for Surprises
In the Field.

In defense technologies, "failure" has much heavier consequences than in the civilian sector. It is unacceptable for a radar to be blinded under jamming or for an avionics system to be disabled by lightning strike.

**MIL-STD-461** (Electromagnetic Compatibility) and **MIL-STD-810** (Environmental Conditions) are the cornerstones of this survivability. As Consept, we manage the complex qualification processes of platform manufacturers and subcontractors.

We provide technical support from R&D stage to PDR/CDR (Design Review) meetings, and become your solution partner with "root cause analysis" in case of failure.

Featured Standards

MIL-STD-461E/F/G

Surface and Sea Platforms

CE101, CE102, RE101, RE102, RS101, RS103...

MIL-STD-810E/F/G/H

Environmental Conditions Tests

Temperature, humidity, vibration, shock and altitude tests.

MIL-STD-1275E

28V DC Power Characteristic

Surge and spike tests for land vehicles.

RTCA DO-160E/G

Aviation (Avionics)

Airborne environmental and EMC conditions.

Case Study

Solving Communication Interruption Issue in Tactical Vehicles

Project Summary

Armored Personnel Carrier Communication System EMI Analysis

Case of an HF/VHF radio system in an armored land vehicle losing communication due to severe interference when the vehicle\'s engine management system (ECU) is activated.

MIL-STD-461G
Main Test Standard
RE102
Radiated Emission
CE102
Conducted Emission

Challenge

In the pre-test phase, when the vehicle\'s electronic control unit was active (especially during acceleration), an intense noise source in the 2 MHz to 30 MHz band deafened (desensed) the radio receiver. Conducted and radiated emissions exceeded limits by 25 dBµV/m.

Our Engineering Solution

Filtering

By adding a multi-stage Pi (π) type EMI filter to the power supply line of the engine control unit, low frequency conducted noises (CE102) were attenuated.

Shielding

Cable harnesses going to sensor networks were replaced with appropriately shielded braided cables and low impedance grounding (bonding) was made to the chassis.

Successful Certification

After the mitigation measures taken, the armored vehicle was tested again and successfully passed RE102, CE102 and RS103 tests with a high engineering margin (staying on average 10 dB below the limit). Radio communication range returned to 100% capacity.

Defense Industry

Test Capabilities

RE101 Radiated Emission

Magnetic field emission tests from equipment and subsystem surfaces in the 9 Hz - 100 kHz frequency range.

RE102 (10kHz-40 GHz) Radiated Emission

Measurement made to ensure that the electromagnetic pollution emitted by the device does not affect other sensitive receivers (GPS, Radio, etc.) on the platform.

RE103 (10kHz-40 GHz) Radiated Emission

Testing of spurious and harmonic output emissions from antenna terminals.

CE101 Conducted Emission

Measurement of currents fed back to the grid over power leads in the 30 Hz - 10 kHz audio frequency range.

CE102 Conducted Emission

Measurement of noise fed back to the grid over power lines in the 10 kHz - 10 MHz range.

CE106 Conducted Emission

Conducted emission tests of receivers and transmitters connected to antenna terminals.

RS101 Radiated Susceptibility

Testing the operating performance (immunity) of the equipment against external magnetic fields (30 Hz - 100 kHz).

RS103 (10kHz-40 GHz, 200 V/m)

Immunity of the device against strong external RF fields (Radar, Jammer). Test opportunity up to 200 V/m level.

RS105 Radiated Susceptibility

Immunity against transient and high-power electromagnetic fields such as Nuclear Electromagnetic Pulse (NEMP).

CS101 Conducted Susceptibility

Immunity test against disturbing voltage and fluctuations on power leads in the 30 Hz - 150 kHz range.

CS106 Transients Immunity

Instantaneous high voltage transient regime immunity applied to the device over power leads.

CS114 Bulk Cable Injection

RF current immunity injected into all cable harnesses in the 10 kHz - 200 MHz range.

CS115 / CS116 Cable Impulse Immunity

Immunity against instantaneous impulses (Impulse) and damped sinusoidal waves (Damped Sinusoid) induced on cables.

CS117 Lightning Immunity

Immunity against lightning-induced transients on cables and internal/external connection terminals.

CS118 Personnel Borne ESD

Testing the effects of electrostatic discharge (ESD) from personnel or environment on the system.

CS103, CS104, CS105 Antenna Immunity

Intermodulation, rejection of unwanted signals and cross-modulation immunities at receiver antenna ports.

CS109 Structure Current Immunity

Immunity against currents injected into the equipment structure (Structure Current) in the 60 Hz - 100 kHz range.

DOD STD 1399 5 Gauss Experiment

Direct current (DC) magnetic field environment (5 Gauss) immunity test for submarine and ship platforms.

Method 500 Altitude

Storage, operation and rapid decompression tests at high altitude low pressure conditions.

Method 501 / 502 High / Low Temp

Resistance and operating performance of the equipment against high or very low temperature conditions (Hot & Cold).

Method 503 Temperature Shock

Mechanical and electrical resistance of the equipment against instantaneous and sudden temperature changes.

Method 504 Contamination

Degradation tests occurring in case of contact with aircraft fuel, hydraulic fluids, oil or other chemical liquids.

Method 505 / 506 Solar & Rain

Thermal heating tests caused by solar radiation (Solar) and water leakage tests with heavy windy rain (Rain).

Method 507 Humidity

Resistance and corrosion effects of the equipment with temperature cycles in high humidity environment conditions.

Method 508 / 509 Fungus & Salt Fog

Resistance to bacteria/fungus (Fungus) formation and heavy Salt Fog corrosion tests in sea/coastal environments.

Method 510 Sand and Dust

Abrasion or blockage tests caused by sand and dust particles carried by heavy wind entering the device.

Method 511 / 512 Exp. Press. & Immersion

Ignition prevention in explosive atmospheres (Exp Pressure) and waterproofing tests by immersion.

Method 513 / 514 Accel. & Vibration

High g-force acceleration (Acceleration) and vibration (Vibration) tests between 0-500 Hz during operation.

Method 515 / 516 Acoustic & Drop Shock

Resistance against high-level acoustic noise vibrations, free fall (Drop) and operational shocks (Shock).

Method 517 / 518 Pyroshock & Acidic Atm.

Very high frequency shocks caused by explosives (Pyroshock) and corrosion tests in acidic gas environments.

Method 519 / 522 Gunfire & Ballistic Shock

Recoil shocks in weapon/artillery fire (Gunfire) and shock tests caused by bullet/shrapnel collision with armor.

Method 520 / 523 Combined Environments

Testing by simultaneous application of temperature, humidity, vibration and altitude conditions.

Method 521 / 524 Icing & Freeze/Thaw

Mechanical stress tests caused by icing/freezing in extreme cold and periodic freezing/thawing cycles.

Method 526 / 528 Rail Impact & Ship Vibr.

Collision/shock tests in railway transport (Rail Impact) and Type 1 Environmental Vibration tests for Ship platforms.

Do you need testing?

If you cannot find the standard you are looking for in the list or if you want to discuss your project-specific EMC test needs with our engineers, please contact us immediately.

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